3D scanned · Simulated · Track tested

Performance parts designed from a scan of your car.

Toler Motorsports builds intakes, cooling and aero parts around real 3D scans, calculates and simulates every one, then proves it at the track.

What we make

One process, many parts.

The same scan, design, simulate and test process works on any car.

Intakes and ducting

Cold air intakes and airboxes shaped around engine swaps that off the shelf kits never planned for.

Available to order

Cooling

Brake cooling and radiator ducting that route air where it is needed, sized from the real openings.

In development

Aero

Splitters, flares, vents and louvers fitted to the actual body lines of the car.

In development

Custom scan and design

We scan your car, design the part, and deliver files or finished parts.

By request
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Engineering

Calculated before it is printed.

Every part is checked with calculations and simulation before a single layer goes down. Here is what that looks like on the E36 ls swap cold air intake, taken straight from the CAD and the scan.

+9%Smallest flow area in the duct, 7,237 mm², against the 6,648 mm² of a 92 mm throttle bore. The duct is never the restriction.
43 m/sPeak air speed in the duct at about 650 cfm, a 6.0 L LS at 6,500 rpm.
3.5 mmHood clearance over the core support, checked against a clay measurement on the car.
1.1 kgPrinted weight of the five duct sections in ASA, calculated from the CAD volume.
0.8 mmHex surface texture across the flat run, sized to print cleanly on a 0.4 mm nozzle.
256 mmEvery section fits a standard print bed, so a damaged piece is a quick reprint.
The full intake route across the core support, on the scan of the engine bay
Designed on the scan

Every surface is modeled against a 3D scan of the car, so clearance is known before the part exists.

Built for

Any chassis. Any swap.

Every part starts from a scan of the car it is built for, so the same process works on a European sedan, a Japanese roadster, a truck or a one off build.

Tell us what you drive
Process

Scan. Design. Simulate. Prove it.

01

Scan

The chassis, engine bay and body are 3D scanned, so every part starts from the real car instead of a drawing or a forum measurement.

02

Design

Parts are modeled in CAD directly against the scan and checked for clearance at every mounting point.

03

Simulate

Flow area, air speed, clearance and weight are calculated for every part, and aero parts are run through wind tunnel simulation.

04

Track test

Prototypes run on our own race car with logged data. A part is released only after it holds up to heat, vibration and repeated sessions.

Tell us about your car.

Send your year, make, model and engine, and what you want to solve. We will tell you if it is a good fit for a scan and a custom part.

Email Toler Motorsports

info@tolermotorsports.com